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4l80e swap - combatting MPG loss with gearing

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Old 05-30-2012 | 03:00 PM
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Default 4l80e swap - combatting MPG loss with gearing

I am probably going to swap to a 4l80e soon and am wondering what gearing would be best to retain as much MPG as possible. I was looking at gearing charts and it seems a 3.73 will get me as close to stock as possible. I am wondering though, if I just leave in the 3.42's will I certainly drop MPG with the 4l80 if tuned properly?

And I am having the hardest time figuring out if my truck has 3.23's or 3.42's. Its a stock 04 5.3 ext cab 2wd silverado.
Old 05-30-2012 | 03:30 PM
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look in the glove box.. GU6 is 3.42s G80 is factory posi traction
Old 05-30-2012 | 03:31 PM
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gu5=3.23
gu6=3.42
gt4=3.73
gt5=4.10
Old 05-30-2012 | 03:39 PM
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Ok Ill look in the glove box on lunch. Any comments on gear choice?
Old 05-30-2012 | 03:42 PM
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only change in MPG i saw was around town and stop and go with the stock converter in the 80E. Its pretty loose compared to a stock 60E converter.
but if your worried about highway mileage your just goin to waste money in swapping gears.
I get 24mpg on the interstate doin 70, im still running stock 3.42s and 30.5" tire. 2000rpms - 70mph

Being a 2004 ECSB id say 3.42s,, but my dads 04 has 3.73s.
Old 05-30-2012 | 03:46 PM
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I lost about 1 mpg on the highway with the 4l80e, all factors equal in comparison wth the 60
Old 05-30-2012 | 03:47 PM
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Originally Posted by nonnieselman
only change in MPG i saw was around town and stop and go with the stock converter in the 80E. Its pretty loose compared to a stock 60E converter.
but if your worried about highway mileage your just goin to waste money in swapping gears.
I get 24mpg on the interstate doin 70, im still running stock 3.42s and 30.5" tire. 2000rpms - 70mph

Being a 2004 ECSB id say 3.42s,, but my dads 04 has 3.73s.
About how much mpg did you lose around town? Would a stall, servo, shift kit, or tranny tunning help it around town do you think? I am still very new to autos and trying to learn as much as I can. They are the most complicated things I have come across in a while
Old 05-30-2012 | 03:48 PM
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Originally Posted by GMCtrk
I lost about 1 mpg on the highway with the 4l80e, all factors equal in comparison wth the 60
I'm assuming you left in the stock 3.42's when you did the tranny swap? Or are you saying you re-geared the truck to semi match what the 60 was?
Old 05-30-2012 | 03:58 PM
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The 80e over drive is .75 and the 60E is .70

So i guess you could just say a 7% difference? to figure out what your mph/rpm might be.
Old 05-30-2012 | 04:02 PM
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Originally Posted by seh6183
About how much mpg did you lose around town? Would a stall, servo, shift kit, or tranny tunning help it around town do you think? I am still very new to autos and trying to learn as much as I can. They are the most complicated things I have come across in a while
id say about 2-3ish?

no servo in a 80E

Stall is gonna hurt the mileage around town since its "more loose"
Tuning will help the most.



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