GM Drivetrain & Suspension Chassis | Transmission| Driveshaft | Gears/Rear End/Differential | Traction Aids

80e Swap - Check list and ??

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Old 09-06-2008 | 11:09 AM
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Mine is also a one piece..
Old 09-06-2008 | 05:48 PM
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Originally Posted by KySilverado
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Old 09-07-2008 | 06:24 PM
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Cleaning up the new transmission and doing some measuring. Trying to find published lengths. I am terrible at measuring things.



Overall length of the 4l80e from bell housing to the transfer case mount. 28.5". 4l65E measured @ 26.875" This equates to 1.625" longer for the 80e or 41.275mm. This matches what Howard says he shortened his DS to.

What is surprising is the length to the transmission mount. I see where 2wd cross members are being changed by 6" or better. Hard to measure but I only see about a 2" difference here.

Last edited by KySilverado; 09-09-2008 at 06:53 PM.
Old 09-09-2008 | 06:57 PM
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Ordered the transfer case input shaft. Probably go to the dealer and order the rest of small parts next week.

Got to looking at the big connector. Apparently when they disconnected it they pulled out the internal green portion of it. I had a spare here and slid it in. However the whole connector is not locked into the transmission. I can push it all the way into the transmission if I wanted. Should this connector be locked into the transmission?
Old 09-09-2008 | 07:00 PM
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From memory...it has a very tight O'ring around it as well as a couple of plastic locking tabs.
Old 09-09-2008 | 07:02 PM
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Yep...just checked a pic I have of it. It has about 8 locking tabs on the connector where it pushes through the hole from inside the trany.
Not such a good pic....can't upload more than 100K .jpg.
Attached Thumbnails 80e Swap - Check list and ??-connector.jpg  

Last edited by howard quick; 09-09-2008 at 07:09 PM.
Old 09-09-2008 | 07:10 PM
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Yes I see the locking tabs but hey don't extend out far enough to lock it. Maybe the o-ring has been pushed back into the trans and won't allow it to lock. Gonna have to pull the pan to do the shift kit so I'll check it then.
Old 09-09-2008 | 07:14 PM
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Has anyone bolted their 80e to an engine stand via the bell housing... 4 bolt locations. Wondering if it would support the weight. Get it off the ground to do the shift kit.
Old 09-09-2008 | 07:26 PM
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Yup....Here...I can't load pic's from photobucket wqirth this damned dial up.
Look through here:

http://smg.photobucket.com/albums/v3...%20to%204L80e/

Probably the last pages...I made the engine/trany stand, however...I did make a support post for the output shaft to rest on.
Old 09-09-2008 | 07:29 PM
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Originally Posted by howard quick
Yup....Here...I can't load pic's from photobucket wqirth this damned dial up.
Look through here:

http://smg.photobucket.com/albums/v3...%20to%204L80e/

Probably the last pages...I made the engine/trany stand, however...I did make a support post for the output shaft to rest on.
Saw the pictures of the engine stand. Didn't see the support. I'll either fab up a support or go to the local harbor freight and pick one up.


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