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4.8 pistons in a 5.3

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Old 09-07-2012, 09:55 AM
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Default 4.8 pistons in a 5.3

I know a few people have put the flat top 4.8 pistons on a 5.3 rods and crank, and I was wondering what all was needed to make it happen, also would the stock head gasket hold up to the higher compression? Also thinking about possible heads and cam, but I really don't want to sacrifce fuel economy (since its $5.00 plus a gallon in Canada for 87) any thoughts or insight would be much appreciated thanks.

Edit: I should mention I drive 350-400 miles a week and want to keep it NA

Last edited by 04-4x4; 09-07-2012 at 10:18 AM. Reason: edit
Old 09-07-2012, 11:15 AM
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I did this on the 5.3 for my wifes suburban, had to go up the 93 octane. Mpg was not affected and the power is better.
Old 09-07-2012, 11:25 AM
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I wouldn't expect this to work. I didn't think you could use pistons designed for a different stroke crank. It seems like at the top of the stroke the piston would be above the top of the block but I guess if it's been done then I'm wrong about that.
Old 09-07-2012, 11:52 AM
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It does work, and it has been done alot. In fact, GM did it, and gave it RPO L33.

Stock head gaskets are fine. Build it, tune it, drive it. I put 12 psi to my L33 on 90 octane. Tuning will determine your fuel requirements, just have it tuned for the fuel that you want to run.
Old 09-07-2012, 12:16 PM
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And GM does it in every RPO Code of 5.3 in the 2007+ GMT900 trucks as well. Connecting rod determines whether the pin height would work and the shorter stroke crank of the 4.8 uses different rods.

And I agree that tuning really is what determines octane tolerance to a certain extent. Static compression with the 61 cc heads with probably be in the 10.3:1 range ( versus the L33 or any other newer 5.3 that has 64 cc chambers that are 9.9:1). It probably would be happier on higher grade fuel.
Old 09-07-2012, 12:19 PM
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Forget to mention mine was bored over due to cylinder rust, with the oversize I'm at 10.5:1
Old 09-08-2012, 06:36 AM
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I was reading some where on here that there is different wrist pins, obviously they wouldn't work, was kind of wondering of the wrist pins would be the same from '99 to '06 ish?
Old 09-08-2012, 07:04 AM
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Originally Posted by 1994Vmax
Connecting rod determines whether the pin height would work and the shorter stroke crank of the 4.8 uses different rods.
That explains it.
Old 09-09-2012, 06:55 PM
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Originally Posted by 04-4x4
I was reading some where on here that there is different wrist pins, obviously they wouldn't work, was kind of wondering of the wrist pins would be the same from '99 to '06 ish?
The pins are not the same between years regardeing the 4.8/5.3 . There was a change made around 2005. Gm went from a press Pin to a floating pin.
Old 09-24-2012, 08:49 PM
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I am really considering this on my DD. I drive 60+ miles each way to work and believe the higher CR would increase the thermal efficiency. What cam works good to bleed off some cylinder pressure at low speeds while spicing things up when you are up to speed?
anyone have real world scenarios to offer? what about converter stall on a daily driven street truck?
I appreciate any advice.


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