Notices
GM Engine & Exhaust Performance EFI | GEN I/GEN II/GEN III/GEN IV Engines |Small Block | Big Block |

Attention those with elec fans with Flex VSC and WIRING!!!

Thread Tools
 
Search this Thread
 
Old 06-23-2004, 02:14 PM
  #11  
TECH Veteran
 
Hit Man X's Avatar
 
Join Date: Mar 2003
Posts: 4,492
Likes: 0
Received 0 Likes on 0 Posts
Default

Yup, you need heavier wiring AND a HD fuse holder. I have both and the fans are fine now.
Old 06-23-2004, 02:40 PM
  #12  
TECH Fanatic
iTrader: (2)
 
therock's Avatar
 
Join Date: Mar 2004
Location: 30 Miles North of Atlanta
Posts: 1,722
Received 16 Likes on 13 Posts
Default Show us?

Originally Posted by Hit Man X
Yup, you need heavier wiring AND a HD fuse holder. I have both and the fans are fine now.
Do you have pics? The wire I have is 8 AWG. Show us?
Old 06-23-2004, 05:02 PM
  #13  
Launching!
 
2003Silvyrado's Avatar
 
Join Date: Apr 2003
Location: Fresno, CA
Posts: 280
Likes: 0
Received 0 Likes on 0 Posts
Default

So how many amps do the fans draw?
Old 06-23-2004, 05:23 PM
  #14  
12 Second Club
iTrader: (7)
 
ThunderZ28's Avatar
 
Join Date: Jul 2003
Location: La Porte Tx
Posts: 4,613
Likes: 0
Received 0 Likes on 0 Posts
Default

mine only draw 7 amps at full blast, even when they kick on they never go above it.
stuck an amprobe meter on there to check it out.
Old 06-23-2004, 05:27 PM
  #15  
Launching!
 
2003Silvyrado's Avatar
 
Join Date: Apr 2003
Location: Fresno, CA
Posts: 280
Likes: 0
Received 0 Likes on 0 Posts
Default

So why does the fuse holder melt? Too many watts/volts?
Old 06-23-2004, 05:29 PM
  #16  
12 Second Club
iTrader: (7)
 
ThunderZ28's Avatar
 
Join Date: Jul 2003
Location: La Porte Tx
Posts: 4,613
Likes: 0
Received 0 Likes on 0 Posts
Default

amps....... to much current over heats the wire and melts anything made of plastic
Old 06-23-2004, 05:33 PM
  #17  
Launching!
 
2003Silvyrado's Avatar
 
Join Date: Apr 2003
Location: Fresno, CA
Posts: 280
Likes: 0
Received 0 Likes on 0 Posts
Default

So why is the 40 amp fuse holder melting?
Old 06-23-2004, 05:46 PM
  #18  
12 Second Club
iTrader: (7)
 
ThunderZ28's Avatar
 
Join Date: Jul 2003
Location: La Porte Tx
Posts: 4,613
Likes: 0
Received 0 Likes on 0 Posts
Default

your fans are drawing more than 40 amps is all I can tell you with out checking the system out myself....
Old 06-23-2004, 05:47 PM
  #19  
12 Second Club
iTrader: (7)
 
ThunderZ28's Avatar
 
Join Date: Jul 2003
Location: La Porte Tx
Posts: 4,613
Likes: 0
Received 0 Likes on 0 Posts
Default

need to make sure your wire is rated for what ever your fans .
if your fans are rated at 50 amps. then the smallest wire should be a #8 or a #6
anything smaller than a#8 and its gonna burn up things.

current is like water going thru a pipe. the bigger the wire on a 50 amp fan the slower the current will be. so to speak. well if you go down to a smaller pipe the water will speed up, and get faster. current does the same thing. BUnch of electrons, trying to flow thru a small piece of wire and it's gonna heat up. give them alot of room and they what wok as hard to get there.
hope that made since.
Old 06-23-2004, 06:33 PM
  #20  
TECH Addict
 
marc_w's Avatar
 
Join Date: Oct 2003
Location: Central, MA
Posts: 2,618
Likes: 0
Received 0 Likes on 0 Posts
Default

I'm wondering if it's a poor design of the holder itself. Does anyone know if it's the fuse that heats up, or is it something else somwhere in the holder?

If the fuse is not heating up, then it's a poor design of the holder. There would be a "bottle neck" in the fuse-holders wiring, which is acting like a fuse of it's own. (Fuses heat up just before they blow... it's what causes them to blow...) I'd be willing to bet it's a problem with the way the wires are crimped or attached to the "sockets" for the fuse.

Like I said though, my DCC never lets the fuse or fuse holder warm up at all. Even with the A/C cycling the fans on and off at 50 or 60%. Whatever it is. ...I just checked.

The FAL fans are rated to pull something like 30A, I believe. Maybe 28 or so? I'd assume that's a max-draw rating, like when the fans get kicked on 100%. I can't say for sure.

I'm running the 35A DC controller. It'll go into a fault mode if I draw 35A for more than 30 seconds, I believe. (It's been a while since I looked at the fact/spec sheet). It has yet to miss a beat.


Quick Reply: Attention those with elec fans with Flex VSC and WIRING!!!



All times are GMT -5. The time now is 01:34 AM.