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Broken EXHAUST manifold bolts: Why GM, WHY ??

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Old 08-20-2022, 05:55 PM
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Default Broken EXHAUST manifold bolts: Why GM, WHY ??

Picked up a nice clean Suburban.
4 broken off exhaust bolts.... Two on each side.
WHY ?
What are they made of Pot metal ?
Is it just the cast iron manifold's expansion that does this ?
My other two LS rigs with Gibson stainless shorty headers seem to keep their bolts on......
.
Any particular trick to keeping bolts intact ?

What happens when I hang 25 pounds of TURBOcharger on the passenger side ? Do I need to fabricate an additional support bracket to the engine BLOCK ?
Old 08-20-2022, 06:55 PM
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25# turbo is a baby haha.

I always use ARP header bolts. Never had one of these break.
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Old 08-20-2022, 07:43 PM
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It's climate change... exhaust bolts first then the polar bears next
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Old 08-20-2022, 10:32 PM
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I brace every turbo and turbo manifold I install. Whether import or LS or somewhere in between. Manifolds always crack at the worst time, like in the middle of Tx2k lol

I don't know what causes LS's to pop mani bolts, but swapping to the "stud" style retention also fixes the problem for me. Had great luck getting them out with a mig welder when they are too flush to grab with vise grips
Old 08-21-2022, 12:40 AM
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I think it is the grade bolt GM uses.
Old 08-21-2022, 10:36 AM
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It's not because it's a **** grade. They are 12.9 😂
Old 08-21-2022, 11:45 AM
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Ah
I believe this isn’t probably manufacture specific though. Probably everyone has this issue. Just the heating and cooling of the bolt
Old 08-21-2022, 07:12 PM
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Yeah, use studs. lol
Old 08-22-2022, 03:42 PM
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Dissimilar metals that corrode besides the fact that they heat and expand at different rates. Change them out every 5 years.
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Old 08-22-2022, 08:12 PM
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I'm using the ICT Billet (header) bolts with Zinc plating
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