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tailpipe expander...

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Old 04-06-2007, 11:18 AM
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Angry tailpipe expander...

I'm fabbing up my exhaust and wanted to do some nice slip fit joints, even for the welds. I bought a nice tailpipe expander and with my 350ft/lb impact wrench it was absolutely worthless. I bought a nice 700ft/lb ingersoll rand impact gun and can make slightly more progress, but its still a no go.

I can only expand 1/4 to 3/8 from the edge of the pipe. I've seen some guys make two cuts in the pipe and then use and expander with an 18v drill... On a piece of test pipe I made progressively longer cuts and tried to expand the pipe. With 4 6" cuts, I can expand the tip as much as I want, but it is a cone shape and stretch to 3" inner diameter at 2-3" of depth leaves a 1/4 gap at the cuts...

What gives here? I must be doing something wrong, but I can't figure it out.
Old 04-06-2007, 11:24 AM
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just run down to the exhaust shop and put it on a hydraulic
Old 04-06-2007, 11:29 AM
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That's probably a better solution

But I still wanna know! hehe
Old 04-06-2007, 11:45 AM
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Try heating it maybe with a torch.. Could help some.

-Lurius
Old 04-06-2007, 12:01 PM
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Use a propane torch. You should need to heat the whole area of metal, that way the heat makes the entire area of pipe change it's integrity.
Old 04-06-2007, 01:35 PM
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How hot do I need to get it? I have an oxy/acet torch. Does it need to just be hot to the touch or glowing?
Old 04-06-2007, 01:49 PM
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just to be on the safe side make it glow
Old 04-06-2007, 03:25 PM
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Metal won't "soften" enough to expand unless it's changed to red/orange, but it's going to melt the o-ring on the expanding tool. I bought one of those too and about the only thing it's good for is fixing clamp crimps, or dents from dropping the pipe. Won't do crap for expanding it. It takes WAY to much force to stretch 16ga. metal that far.
Old 04-06-2007, 08:01 PM
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easiest thing to do is get a ratchet and a 3' pipe and make easy work of it

or go to the hydraulic unit
Old 04-06-2007, 08:38 PM
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i bought one too and it is pretty well useless...waste of $35 or whatever it costs


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