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What is required to go returnless?

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Old 01-12-2012, 10:28 PM
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Default What is required to go returnless?

Don't flame me guys, I've read countless threads, but still struggle to grasp this.

I have an 07 new body style, so an 87 mm returnless. I understand it would take a fuel pressure regulator, and a line returning to the tank. Do you tie the fuel rails together and then to the regulator? What does the return line go to at the tank? Is there a diagram somewhere I've missed?

Thanks!
Old 01-13-2012, 10:27 AM
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Are you wanting to go to a return style fuel system for some reason since the truck is returnless.

A real pita to go to a full return style system due to the piping of your new truck.

Or are you simply trying to change fuel rails and go to a set that are set up for return.

little more information and we can help you.
Old 01-13-2012, 10:49 AM
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What he said. We need to know the why...
Old 01-13-2012, 12:52 PM
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A returnless system still has a regulator, however it is mounted inside the tank.

A return style has the regulator on the fuel rail, and a return line running back to the tank.

If you wanted to make your system have a return line, you would need to get rid of the in tank regulator, run a return line through the top of the sending unit, run a return line to where you want the regulator, and mount a regulator where you want it, usually by the fuel rail.
Old 01-13-2012, 12:58 PM
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I just keep reading that return style can only support so much horsepower, so some people convert their returnless over to return with a couple pumps in tank. I don't plan on making the power needed to convert, just trying to understand.

Gadgetized summed up what I was looking for pretty much.
Old 01-13-2012, 01:49 PM
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Originally Posted by slammedsilvy
I just keep reading that return style can only support so much horsepower, so some people convert their returnless over to return with a couple pumps in tank. I don't plan on making the power needed to convert, just trying to understand.

Gadgetized summed up what I was looking for pretty much.
Everything i have read is the opposite...


My future plans are to add a surge tank... Keep the returnless intank pump feeding a 1-2 gallon surge tank, then add a big external pump to the surge tank feeding the rails.... So the surge tank and foward will be return style... i hate the returnless setups... All the ones i have seen have a PSI drop at WOT, which GM says is acceptable.. I hate it...
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